We implement automation solutions that modernize your industry, increasing efficiency, productivity and operational intelligence. Accelerate your digital transformation with advanced technologies and constant innovation.
Industrial Automation
We lead industries in implementing solutions for digital transformation and modernization, making them more efficient, productive and intelligent through robotic technology, automation technology and software platform technologies.
These advances not only increase the competitiveness of companies in the global market, but also promote sustainability by optimizing the use of resources and reducing waste. The integration of intelligent systems allows data to be collected and analyzed in real time, facilitating strategic and proactive decision-making. In addition, the automation of repetitive processes frees up employees to focus on tasks with greater added value, encouraging innovation and creativity within the organization.
By investing in emerging technologies such as artificial intelligence, the Internet of Things (IoT) and big data, we are not only transforming the way industries operate, but also preparing them for the challenges of the future. Our personalized approach ensures that each solution is tailored to the specific needs of each client, ensuring a significant and lasting return on investment.
In this way, we continue to lead the way towards a more connected, efficient and sustainable future, where technology and human talent go hand in hand to achieve success.
Consulting for the industrial digitalization journey
What is consulting for the industrial digitalization journey?
Consulting for the industrial digitalization journey is a specialized service that helps companies implement digital technologies in their production processes. This journey involves a profound transformation, from collecting and analyzing data to automating tasks and creating smarter products and services.
Industrial digitalization, also known as Industry 4.0, offers a number of benefits for companies:
- Increased efficiency: Automation of processes, optimization of production and reduction of waste.
- Quality improvement: Real-time quality control and early fault detection.
- Greater flexibility: Rapid adaptation to market changes and product customization.
- More accurate decision-making: Real-time data analysis to optimize production and logistics.
- Innovation: Development of new products and services, as well as more efficient business models.
Consulting for the industrial digitalization journey is a strategic investment for companies that want to remain competitive in today's market. With the support of experts, companies can accelerate their digital transformation, optimize their processes and achieve superior results.
A consultancy specializing in industrial digitalization offers several advantages:
- Diagnosis: Identification of each company's specific needs and opportunities for improvement.
- Drawing up a strategy: Creating a personalized action plan for implementing digital technologies.
- Implementation: Technical assistance in implementing the chosen solutions, ensuring integration with existing systems.
- Training: Training employees to use new technologies and tools
- Continuous follow-up: Monitoring the results and adjusting the strategy as necessary.
- Agility: Speed up the digitization process, avoiding errors and rework.
- Expertise: Access to cutting-edge knowledge and technologies, as well as best market practices.
- Risk reduction: Minimizing the risks associated with implementing new technologies.
- Return on investment: Increased efficiency, quality and competitiveness for the company.
Artificial intelligence platform for manufacturing
What is an artificial intelligence platform for manufacturing?
Imagine a factory where machines communicate, predict failures and optimize production autonomously. This is the promise of Artificial Intelligence (AI) platforms for manufacturing. These platforms use advanced algorithms to analyze large volumes of data generated by industrial processes, providing valuable insights for decision-making and optimizing operations.
How does it work?
These platforms integrate various sensors, control systems and management software, collecting real-time data on machine performance, product quality, energy consumption and other key indicators. AI processes this data, identifying patterns, trends and anomalies, and generating alerts and recommendations for operators.
- Increased Productivity: Optimizing processes and reducing machine downtime results in a significant increase in production.
- Quality improvement: Early detection of defects and predictive analysis make it possible to guarantee product quality and reduce rework costs.
- Cost reduction: Optimizing energy consumption, reducing unscheduled maintenance and improving inventory management all contribute to reducing operating costs.
- More Accurate Decision-Making: The insights generated by AI allow managers to make more strategic, data-driven decisions.
- Flexibility and Adaptability: AI platforms allow industries to adapt quickly to market changes and new customer demands.
- Predictive maintenance: AI can predict equipment failures, allowing maintenance to be carried out on a scheduled basis and avoiding unexpected downtime.
- Quality Control: Automatic inspection of products, detecting defects and ensuring compliance with quality standards.
- Supply Chain Optimization: Demand forecasting, inventory management, logistics optimization and cost reduction.
- Energy Management: Monitoring energy consumption, identifying savings opportunities and optimizing energy processes.
- Additive Manufacturing: Optimization of 3D printing processes, development of new materials and customization of products.
In short, Artificial Intelligence platforms for Manufacturing represent a revolution in industry, providing greater efficiency, productivity and competitiveness. By transforming data into knowledge, these platforms enable companies to adapt to market demands and ensure their long-term sustainability.
Other offers:
Digital transformation journey for industries
The Digital Transformation Journey for industries is a process of technological and productive evolution aimed at modernizing operations and boosting companies' competitiveness. It is a gradual path, where industries incorporate new technologies and practices to adapt to market demands and technological advances.
Cast group offers complete consultancy to support clients on their digitalization journey, establishing project scopes, road maps, defining technologies and much more.
The journey can vary from company to company, but generally involves the following stages:
- Diagnosis: Assessment of the company's current situation, identifying strengths, weaknesses and opportunities for improvement.
- Elaboration of the strategy: Definition of the digital transformation objectives and the roadmap to achieve them.
- Implementation: Adoption of new technologies and tools, such as IoT, artificial intelligence, big data and automation.
- Integration: Connecting systems and data to create a holistic view of the operation.
- Optimization: Continuous improvement of processes and adaptation to new technologies.
Increased efficiency and productivity
- Process optimization: Automation of repetitive tasks and integration of systems, resulting in shorter execution times and reduced errors.
- Improved supply chain management: More precise production planning, inventory reduction and logistics optimization.
- Predictive maintenance: Using data to predict equipment failures and carry out maintenance proactively, avoiding unplanned downtime.
Innovation and development of new products and services
- Data analysis: Identification of market trends and customer needs, enabling the development of more personalized products and services.
- Real-time collaboration: Facilitating communication and information sharing between teams, speeding up the development process.
- New business models: Creating new sources of income and expanding into new markets.
Improving quality and customer satisfaction
- Quality control: Real-time monitoring of processes and identification of deviations, guaranteeing the quality of products and services.
- Personalization: Offering customized products and services according to the needs and preferences of each client.
- More efficient customer service: Use of digital tools to streamline service and resolve problems more quickly.
Reducing costs
- Optimizing energy consumption: Using energy management systems to identify and reduce consumption in inefficient areas.
- Reduced paper and storage costs: Digitization of documents and processes, eliminating the need for physical storage.
- Minimizing waste: Optimizing the use of raw materials and reducing rework.
Other advantages
- Faster decision-making: Access to real-time data and analysis tools for faster and more assertive decision-making.
- Increased security: Protection of data and systems against cyber threats.
- Attracting and retaining talent: Creating a more modern and innovative work environment, attracting qualified professionals.
In short, the journey of digital transformation in industries offers a series of benefits that go beyond simply automating processes. It allows companies to become more competitive, innovative and efficient, guaranteeing their long-term sustainability.
MES platforms
What is an MES system?
A Manufacturing Execution System, or MES, is a software tool that acts as a link between production planning and the shop floor. It offers precise, real-time control of all production processes, from the issuing of an order to the shipment of the final product.
Implementing an MES brings a series of benefits that can transform the way your industry operates:
- Increased efficiency: MES optimizes workflow, reducing setup times, machine downtime and rework.
- Improving quality: Through rigorous process control, MES ensures that products comply with established standards.
- Cost reduction: Optimizing processes and reducing waste results in a significant reduction in operating costs.
- More assertive decision-making: MES provides accurate, real-time data, allowing managers to make more strategic, fact-based decisions.
- Greater visibility: MES offers a complete view of the entire production chain, making it easier to monitor performance and identify bottlenecks.
- Integration with other systems: MES can be integrated with other systems, such as ERP and SCM, providing integrated company management.
An MES allows:
- Real-time monitoring: Track the status of production orders, machine performance and the location of materials.
- Data collection: Capture production data such as cycle time, quantity produced, defects and downtime.
- Quality management: Controlling inspection processes and guaranteeing product quality.
- Maintenance management: Scheduling and monitoring preventive and corrective maintenance activities.
- Resource management: Optimizing the use of resources such as manpower, machines and materials.
- Report generation: Produce customized reports for analysis and decision-making.
Implementing an MES is a strategic investment for any industry looking to increase its efficiency, quality and competitiveness. By offering a complete, real-time view of production, MES allows companies to identify opportunities for improvement, reduce costs and guarantee customer satisfaction.
Design and implementation of robotic cells.
What is a robot cell?
A robot cell is an independently configured industrial automation system made up of one or more industrial robots and other peripheral equipment such as conveyors, sensors and tools. This cell is designed to perform specific tasks within a production process, increasing efficiency, precision and product quality.
In short, a robot cell is an automated workstation that uses robots to perform repetitive and complex tasks.
A robot cell works in an integrated way, with each component playing a crucial role:
- Industrial robot: This is the central element, responsible for carrying out the programmed movements and tasks.
- Controller: Sends commands to the robot and coordinates the actions of all the cell's components.
- Tools: These are attached to the robot to carry out different tasks, such as welding, painting, assembly, etc.
- Sensors: Collect data about the environment and the process, allowing the robot to adjust its actions in real time.
- Conveyors: Move parts and materials within the cell, feeding the robot and removing the finished parts.
The configuration of a robotic cell can vary greatly depending on the application. However, some common types include:
- Welding cell: Used to carry out high-precision, repeatable welding in various industries, such as automotive and metallurgy.
- Paint cell: Applies paints and coatings to parts evenly and efficiently, guaranteeing a high-quality finish.
- Assembly cell: Assembles electronic and mechanical components and other products with high speed and precision.
- Palletizing cell: Automatically arranges products on pallets, optimizing storage space and facilitating transport.
- Machining cell: Carries out machining operations such as cutting, drilling and milling with high precision and repeatability.
The implementation of robotic cells in industries brings several benefits, such as:
- Increased productivity: Robots can work continuously, without interruptions, increasing production and reducing costs.
- Improved quality: The high precision of the robots guarantees high-quality products with fewer defects.
- Cost reduction: Automation can reduce costs for labor, materials and waste.
- Improved safety: The performance of dangerous tasks by robots reduces the risk of accidents at work.
- Flexibility: Robotic cells can be easily reconfigured to suit different products and production volumes.
In short, robotic cells are a powerful tool for increasing companies' efficiency and competitiveness, transforming production processes and paving the way for Industry 4.0.
Mobile robotics solutions with AGV, AMR and LMR
Industry is constantly evolving, seeking ever greater efficiency, productivity and flexibility in its processes. Mobile robotics solutions have emerged as a response to this demand, offering a range of benefits for companies.
- AGV (Automatically Guided Vehicle): These are mobile robots programmed to follow a predefined path, usually using guides on the ground or magnetic signals. Their movements are more restricted and their programming is more complex.
- AMR (Autonomous Mobile Robot): Unlike AGVs, AMRs have greater autonomy and flexibility. They use advanced sensors and software to navigate in dynamic environments, avoiding obstacles and adapting their routes in real time.
- LMR (Mobile Logistics Robot): This is a broader term that encompasses both AGVs and AMRs, and can include other types of robots used in logistics operations.
- Increased efficiency: Mobile robots can perform repetitive and dangerous tasks with greater precision and speed, freeing up employees for activities that require greater creativity and decision-making.
- Cost reduction: Automating processes can lead to a significant reduction in operating costs, such as labor and human errors.
- Improved safety: By carrying out dangerous tasks, mobile robots contribute to a safer working environment for employees.
- Greater flexibility: AMRs, in particular, are highly flexible and can be easily reconfigured to meet changing production demands.
- Space optimization: Mobile robots can operate in confined spaces and optimize the flow of materials within a warehouse or factory.
- Increased productivity: With more efficient and precise processes, the company's overall productivity can be significantly increased.
Mobile robotics solutions can be applied in various areas of industry, such as:
- Logistics: Transportation of materials, picking and packing, stock management.
- Manufacturing: Product assembly, parts handling, quality inspection.
- Health: Transportation of medical materials, disinfection of environments.
- Retail: Stock management, customer service.
Mobile robotics solutions with AGV, AMR and LMR represent a revolution in the way industries operate. By offering greater efficiency, flexibility and safety, these robots are transforming the way companies produce and deliver their products.
Integration with SAP
What is SAP Integration?
Integration with SAP consists of connecting a company's different systems and software to SAP's powerful enterprise resource planning (ERP) system. This connection allows various processes, from production to accounting, to be automated and centralized on a single platform.
Integration with SAP brings a series of advantages for industries, such as:
- Process optimization: Automating workflows reduces manual errors, speeds up decision-making and increases operational efficiency.
- Total visibility: By centralizing data on a single platform, companies get a complete, real-time view of their operations, making it easier to monitor performance and identify opportunities for improvement.
- Improved decision-making: With accurate, up-to-date data, companies can make more strategic, evidence-based decisions, which boost growth and competitiveness.
- Cost reduction: The elimination of manual processes and the optimization of the supply chain contribute to the reduction of operating costs.
- Regulatory compliance: SAP offers tools to ensure compliance with sector-specific rules and regulations, minimizing risks and fines.
- Scalability: The SAP platform is highly scalable, allowing companies to keep pace with business growth and adapt their systems to new demands.
Integration with SAP can be applied in various scenarios, such as:
- Supply chain management: Integration with logistics, transport and inventory management systems to optimize product distribution and reduce costs.
- Financial management: Integration with accounting, accounts payable and receivable systems to automate financial processes and generate accurate reports.
- Human resources management: Integration with payroll, benefits management and recruitment systems to optimize talent management.
- Production management: Integration with production planning, quality control and maintenance systems to optimize production processes.
- E-commerce: Integration with e-commerce platforms to synchronize product, stock and order information.
Integration with SAP is a powerful solution for companies looking to optimize their processes, increase efficiency and make more strategic decisions. By connecting different systems on a single platform, companies can gain a complete overview of their operations and achieve a new level of competitiveness.
Internet of Things (IoT) solutions
The Internet of Things (IoT) has revolutionized the way industries operate, connecting devices and machines to collect and analyze data in real time. But what does this mean in practice?
IoT solutions are systems that use sensors, software and the internet to monitor and control equipment, processes and industrial environments. These systems provide complete visibility of operations, from the production line to logistics, generating valuable insights for strategic decision-making.
- Process optimization: IoT makes it possible to identify bottlenecks, inefficiencies and opportunities for improvement in production processes, resulting in greater efficiency and reduced costs.
- Predictive maintenance: By monitoring the condition of equipment in real time, it is possible to predict failures and carry out maintenance proactively, avoiding unplanned downtime and increasing the useful life of assets.
- Energy management: IoT makes it possible to optimize energy consumption, identifying opportunities for reduction and saving resources.
- Improving quality: By constantly monitoring processes, it is possible to guarantee the quality of products and reduce the number of defects.
- Safety: IoT can be used to monitor the safety of industrial environments, identifying risks and preventing accidents.
- Agility: Faster and more accurate decision-making, based on real-time data, allows for greater agility in responding to changes in the market and customer demands.
- Monitoring environmental conditions: Sensors monitor temperature, humidity and other parameters in production environments, guaranteeing product quality and employee safety.
- Stock management: Sensors monitor stock levels, allowing automatic replenishment of materials and preventing shortages.
- Asset tracking: IoT makes it possible to track the location of equipment and materials in real time, optimizing logistics and reducing losses.
- Process automation: IoT makes it possible to automate repetitive and dangerous tasks, increasing productivity and employee safety.
In short, IoT solutions offer industries a range of benefits, such as greater efficiency, reduced costs, improved quality and greater safety. By transforming data into actionable insights, IoT propels industry into a smarter, more connected future.
Special solutions in industrial automation
What are Special Solutions in Industrial Automation?
In an increasingly technological world, industry is constantly seeking to optimize its processes in order to increase productivity, reduce costs and guarantee product quality. Special industrial automation solutions are personalized projects, tailor-made to meet the specific needs of each company.
These solutions go beyond conventional automation systems, offering a range of possibilities for automating complex and repetitive tasks, from the production line to data management.
Special industrial automation solutions involve the integration of various components and technologies, such as:
- Industrial robots: They perform tasks with high precision and speed, freeing up employees for activities that require greater creativity and thinking.
- Vision systems: They use cameras and software to inspect products, identify defects and guarantee quality.
- Programmable logic controllers (PLCs): Control and coordinate all elements of the production process.
- Human-machine interfaces (HMIs): Allow operators to monitor and control processes intuitively.
- Management software: Collects and analyzes data to optimize production and maintenance.
- Increased productivity: Automating repetitive tasks and reducing cycle times.
- Improved quality: Greater precision and consistency in processes, reducing the number of defects.
- Cost reduction: Optimized use of resources, reduced waste and greater energy efficiency.
- Flexibility: Rapid adaptation to changing market demands and new products.
- Safety: Reducing the risk of accidents and occupational illnesses.
- Maintenance optimization: Real-time monitoring of equipment status and fault prediction.
- Assembly lines: Automation of tasks such as welding, painting and packaging.
- Special machines: Development of customized machines for specific processes.
- Robotic cells: Integration of robots with other equipment to carry out complex tasks.
- Vision systems: Parts inspection, barcode reading and quality control.
Special industrial automation solutions are the key to modernization and competitiveness for companies. By offering a high degree of customization and flexibility, these solutions allow industries to optimize their processes, increase productivity and guarantee the quality of their products.
Solutions with RFID technology
What is RFID?
RFID, or Radio Frequency Identification, is a technology that uses radio waves to identify and track objects. This technology works through electronic labels, called tags, which contain chips capable of storing information and an antenna to receive and transmit signals. When a tag approaches an RFID reader, it is energized by the radio wave and sends back the stored information.
In industry, RFID has proved to be an extremely useful tool for a variety of applications, such as:
- Inventory management: By marking each item with an RFID tag, companies can track the movement of products within the warehouse, from entry to exit, optimizing inventory management and reducing losses.
- Access control: RFID can be used to control the access of people and vehicles to restricted areas, increasing security and control.
- Asset tracking: Equipment, tools and other assets can be tracked with RFID, making them easier to locate and preventing losses.
- Process automation: RFID can be integrated with automation systems to optimize processes such as the production line, packaging and shipping.
- Supply chain management: Technology makes it possible to trace products throughout the supply chain, from manufacturing to the end consumer, guaranteeing product traceability and safety.
RFID technology can solve various problems faced by industries, such as:
- Reducing errors: Automating the identification and tracking process reduces the incidence of manual errors, such as incorrectly reading barcodes.
- Increased efficiency: RFID makes it possible to optimize processes, reduce the time it takes to search for items and increase productivity.
- Improved accuracy: The information collected by RFID is accurate and in real time, allowing for better process control.
- Greater visibility: Technology provides a complete view of the supply chain, facilitating decision-making and problem-solving.
- Cost reduction: Optimizing processes and reducing losses and errors contribute to lower operating costs.
There are several types of RFID tags, which differ in terms of frequency, range, memory and cost. The main types are:
- Low-frequency tags: Used in short-range applications such as access control systems and animal identification.
- High-frequency tags: These offer greater range and storage capacity and are used in applications such as stock management and asset tracking.
- Ultra-high-frequency tags: These have greater range and reading speed and are ideal for applications that require high performance, such as logistics and transportation.
RFID is a versatile and powerful technology that can bring numerous benefits to industries. By automating processes, increasing precision and offering greater visibility, RFID contributes to optimizing operations and improving companies' competitiveness.
Digital transformation journey for industries.
The Digital Transformation Journey for industries is a process of technological and productive evolution aimed at modernizing operations and boosting companies' competitiveness. It is a gradual path, where industries incorporate new technologies and practices to adapt to market demands and technological advances.
Cast group offers complete consultancy to support clients on their digitalization journey, establishing project scopes, road maps, defining technologies and much more.
MES platforms
A Manufacturing Execution System (MES) is a software tool that acts as a link between production planning and the shop floor.
between production planning and the shop floor. It offers precise, real-time control of all production
processes, from the issuing of an order to the shipment of the final product.
Design and implementation of robotic cells.
A robot cell is an independently configured industrial automation system made up of one or more
industrial robots and other peripheral equipment such as conveyors, sensors and tools. This cell is pdesigned
to perform specific tasks within a production process, increasing the efficiency, precision and quality of products.
products.
In short, a robot cell is an automated workstation that uses robots to carry out repetitive and complex tasks.
and complex tasks.
Mobile robotics solutions with AGV, AMR and LMR.
Industry is constantly evolving, seeking ever greater efficiency, productivity and flexibility in its processes. Mobile robotics solutions have emerged as a response to this demand, offering a range of benefits for companies.
Integration with SAP
Integration with SAP consists of connecting different systems and software of a company to the powerful
enterprise resource planning (ERP) system. This connection allows various processes, from production to accounting, to be
accounting, are automated and centralized on a single platform.
Internet of Things (IoT) solutions
The Internet of Things (IoT) has revolutionized the way industries operate, connecting devices and machines to collect and analyze data in real time. But what does this mean in practice?
IoT solutions are systems that use sensors, software and the internet to monitor and control equipment, processes and industrial environments. These systems provide complete visibility of operations, from the production line to logistics, generating valuable insights for strategic decision-making.
Special solutions in industrial automation.
In an increasingly technological world, industry is constantly seeking to optimize its processes in order to increase
productivity, reduce costs and guarantee product quality. Special industrial automation solutions are
tailor-made to meet the specific needs of each company.
These solutions go beyond conventional automation systems, offering a range of possibilities for automating
complex and repetitive tasks, from the production line to data management.
Solutions with RFID technology
RFID, the acronym for Radio Frequency Identification, is a technology that uses radio waves to identify and track objects.
radio waves to identify and track objects. This technology works through electronic labels, called tags,
which contain chips capable of storing information and an antenna to receive and transmit signals. When a tag
RFID reader, it is energized by the radio wave and sends back the stored information.